Parts Manufacturing and Final Assembly

The need to be competitive by reducing costs requires the incorporation of intelligence and automation in the aircraft manufacturing process from construction of individual components to final assembly. Traditionally, the level of accuracy and security required to assemble an aircraft meant that many of the assembly operations were manual, and therefore more costly. Luxoft has developed unique software solutions that speed up the assembly and manufacturing processes, while maintaining the control and accuracy that is critical to the final product.

• Wire Assembly Manufacturing Automation Software
  Modern aircraft’s architecture becomes more and more electric to support modern avionics, flight control and environmental systems in the same time reducing weight by replacing hydraulic modules with more advanced electric systems. Such architecture is heavily dependent on complex wiring which total length can exceed hundreds of kilometers for large aircraft.
  To achieve superior quality, ensure safety and speed up wire manufacturing process, Luxoft has developed custom system which provides engineers and factory workers with wide range of features for the automation of aircraft wiring assemblies manufacturing.
  With this solution, complex wire bundle models can be easily processed to produce model of wiring assembly manufacturing stand, allocate all necessary parts and equipments and apply wide range of process improvement operations.
  
  
• 3D Installation Instructions for Aircraft Assembly
  Final assembly of aircraft is usually being done manually, thus all individual parts and components need to be properly installed by large team of factory workers. Ability to speed up assembly process and produce more aircraft is essential for manufacturer.
  Luxoft has implemented unique and advanced solution which allows factory workers to use three-dimensional models of individual parts which are provided with information about spatial surroundings in form of PDF documents with bundled U3D model. These instructions are available via web interface enabled with powerful search and browsing capabilities anywhere on the factory floor and around the world.